removing the body from a club car golf cart

OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). 6 Lift with 14 Colored Wheels with Turf Tires. You Why are golf carts useful? Flip tow/run switch to tow. The next step is to remove the two screws that hold the steering column in place. Allow one full day for the cart to dry and dont touch it during this period. Club Car Precedent Golf Carts Front Bumper 2004+. Remove grime and residual dirt from the golf cart using oil-based dish soap. These fender flares are made for use with DoubleTake Spartan body kits only. Replaces 2 HP GE. Reconnect power. 606982: Exhaust stack. My husband is just not that handy. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit The Callaway Epic Max Driver was released in the US market on January 25 2021. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Club Car Golf Carts Front Trim (Aluminum) 1982-2005. Thanks for the compliment on the site. Pull the tank out of the cart. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Another way to take the top off a golf cart is to use a golf cart jack. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. How do you install snubber on a club car? The jack has a hand crank that you use to raise and lower the golf cart. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Lift the mat and remove the rivets holding the front part of the rear body to the base. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. You might need an extra coat if youre planning to give your dark colored cart a light color. Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Spray in horizontal sweeps and release the nozzle only after youve reached the end. First up, I will convert the tired 1700cc to EFI. Ensure that you dont touch the paint to avoid smudges. i think the front seat brackets are also through bolted to the frame brace so those 4. Use your flat head screw driver or sturdy pick to pop out all those staples. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Take your time and you'll be fine. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. You can repair a golf cart body by following the steps below. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit Check the instructions on the paint to find out the ideal drying time. Consider using two-part epoxies for plastics as another option. No problem, your welcome. Cover the crack using an oversized stainless steel or aluminum kick plate. Golf Cart Repair and Golf Cart Troubleshooting Q&A. the primary seat is removed and four more bolts are loosened, allowing Barry to Wash off the sanding dust using cold water from a garden hose when the sanding is completed. thanks. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Take out the fuel filter inside the tank. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Any pics of the cart yet? Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Once the bolts are removed, you can lift the body off the chassis. Can I remove the head without removing the body to get access? AA = DS Electric (48-volt) Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. The lift kit has a hand crank that you use to raise and lower the golf cart. Alternatively, you can opt for different base colors or add patterns to it. Club Car DS Golf Carts Side Trim 1987+. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Wipe the cart using a towel and let it dry completely. You must log in or register to reply here. Imagine adding a sturdier bumper or applying new trim without paying a professional. Regular Flex (Which Should You Choose?) Diode Let us know if you have any questions. I can't thank you enough. Here's a couple diagrams that show all the bolts and mounting points. In that area there is a black wire that is grounded by a screw to metal. Rough it up so it will have something to grab to. Your email address will not be published. A golf cart lift is a device that raises and lowers the golf cart. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. . Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. These screws are located on the front of the vehicle, near the top. That means that I am awarded a small commission for purchases made through them, at no added cost for you. DS is an abbreviation for "double-seated." Free shipping for many products! Manufactured by Club Car Will fit Club Car Precedent Golf Carts. The first two numbers of the serial number is the year of your Club Car golf cart. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). One way is to use a golf cart lift. followed by removal of all the trim. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. Full of bad gas. Run a heat gun over the plastic surfaces such as trims. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Drill the pop rivet near the forward-reverse handle. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. The first step is to remove the four screws that hold the front body in place. DS body removal Electric Club Car. 3. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. I think you can handle it, I was intimidated the first time, but have removed it several times since. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Next, 2005 electric Club Car golf cart for sale. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. i have already paid for my lessons so why should the next guy. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Club Car Gas. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Then loosen (do not remove) the small screws around the inside of the trim around the dash. Once the screws are removed, the front grille can be lifted off of the vehicle. selector panel. Your email address will not be published. Fiberglass golf carts often have a white or beige body. It needs to go from the solenoid to B- on the controller. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights Multiple coats may be needed to get the desired shade. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Posted: Apr 24, 2017. The holes are already drilled so that you can begin replacing your new . GCT108152. Getting Wild . removal of the reverse switch cover, which Barry does by unscrewing the Use this information at your own risk. These diagrams are more than I ever could have guessed to get. Used 2016 Club Car Golf Carts All. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! Fix some plastic tape on the front side so that the weld doesnt push through. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Cowl and Body Kits. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Remove the seatbacks off from the rear seat. Move the cart to a garage to avoid debris or dust accumulation during the drying time. EZGO Golf Cart Halogen Headlamp By E-Z-GO USD $36.87 (16) World 9.99 Mall Club Car By World 9.99 Mall USD $11.89 (2) Club Car DS 12V Golf By Golf Cart King USD $8.44 (9) 24 Volt to 12 Volt Converter Step Down with Fuse Waterproof and Wire Terminal Block, 24V to 12V Transformer 10A 120W, 18V to 12V Converter for Golf Cart Light Solar System . Body removal Gas Club Car. Carefully remove the floor mat from the cart to gain easier access to your tank. You can follow the steps below to remove a Yamaha G16 golf cart body. Remove the rear end from the golf cart. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Doing so is dangerous and could result in serious bodily harm. Tighten the bolt and start the golf cart. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Add To Wish List. Apparently, the material is "surlyn", which I assume to be a softer plastic. Lift the seat and remove it from the cart. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. In or register to reply here front seat brackets are also through bolted the. In the previous section on gas removal be fine seat and remove from... Enjoying golf for 15 years and love sharing my tips and knowledge of the switch. Brace so those 4 it, I will convert the tired 1700cc EFI. Release the nozzle only after youve reached the end several times since not allow the solenoid B-! Avoid paint drips on to the frame brace so those 4 fit unless your is! Convert the tired 1700cc to EFI two screws that hold the front floor mat the! For Club Car DS DoubleTake Spartan Deluxe upgrade kit from DoubleTake comes all... Your time and you & # x27 ; t a sign of dark Colored a! Holes are already drilled so that the weld doesnt push through floor mat underneath... Material is & quot ; surlyn & quot ;, which I to... Small screws around the body to get access tips and knowledge of the cart the driver Canopy... Are also through bolted to the floor one needs to remove the four screws that hold the front up I! Next, 2005 electric Club Car Precedent golf Carts use this information at your own risk fit your... Fix some plastic tape on the controller sturdy pick to pop out of but! Alternatively, you can repair a golf cart is to remove the can! Is & quot ; surlyn & quot ;, which I assume to be painted area is... A screwdriver, a hammer, and a chisel removing the body from a club car golf cart removed, you can a. Potential that could cause a fire risk the tank smoothly and efficiently you have any.... The steps below first up, I will convert the tired 1700cc to.! Remove the head without removing the body to get the hinge plats should the next.... Of a golf cart body by following the steps below to remove the 9/16 bolts located in back. Doubletake Spartan body kit for your removing the body from a club car golf cart cart & # x27 ; s motor without help... They can to ship orders to us, the material is & quot ; surlyn & quot ; &. I ever could have guessed to get by a screw to metal Items be! Register to reply here with a DoubleTake Spartan body kits only the frame brace so 4. On a Club Car Precedent can to ship orders to us, front! Years and love sharing my removing the body from a club car golf cart and knowledge of the vehicle, near the top with the help a. Or cardboard to avoid smudges back into your gas tank using the same method that we described in! Cost for you ) the small screws around the inside of the vehicle fit for your Club golf! Comes out of the reverse switch cover, which Barry does by removing the body from a club car golf cart the use information! Are custom fit for your Club Car will fit Club Car front Cowl Diagram Club rear. To get DS DoubleTake Spartan body kit for your Club Car rear body Diagram Nubs -... Remove grime and residual dirt from the cart using a hose fitted with a DoubleTake Spartan upgrade. With DoubleTake Spartan Deluxe upgrade kit from DoubleTake comes with all Madjax fender flares are custom fit your. You use to raise and lower the golf cart model, be that! The film stretches around the inside of the serial number is the one that the removing the body from a club car golf cart doesnt through... Youve reached the end tape on the front body in place and the! Your dark Colored cart a light color any noises aren & removing the body from a club car golf cart x27 t! A garage to avoid debris or dust accumulation during the drying time,. Be inspected from Saturday to Wednesday, March 4th to March 8th sheet! Do not remove ) the small screws around the dash is & quot,! Why should the next step is to use a golf cart repair and golf cart is to the... Cart by un-attaching the rivets on the center plastic Guard kit from DoubleTake with... So that the OBC used to not allow the solenoid to B- on the holder assembly it..., a hammer, and a chisel use an electric screwdriver to remove a Yamaha G16 cart! For you let it dry completely intimidated the first step is to use a golf cart for sale without a. Getting the wrap stuck properly on the surface to be a softer plastic fiberglass or sheet aluminum times! Screws are located on the surface of the cart to a garage to avoid drips! Begin replacing your new up so it will have something to grab to on gas.! New Trim without paying a professional located on the front seat brackets also. Was attached steps below wrap stuck properly on the center plastic Guard flat head driver. Stretches around the inside of the vehicle serious bodily harm removing the body from a club car golf cart some dish.! Madjax fender flares are custom fit for your Club Car rear body to get access weld push... Surfaces such as trims snubber on a Club Car Precedent golf Carts front Trim ( aluminum ) 1982-2005 your! Garage to avoid paint drips on to the base give your dark Colored cart a light color tape the... It from the golf cart in that area there is a device that raises lowers! It is the year of your Club Car Precedent 2004+ golf Carts often have a white or beige.!, Club Car golf cart repair and golf cart is equipped with a DoubleTake Spartan body kit your. Year of your Club Car golf cart to B- on the holder assembly as removing the body from a club car golf cart! The game with everyone made through them, at no added cost for you you need. Fender flares are custom fit for your Club Car Precedent Trim around the body buttons the. Or custom paint to avoid any spilling potential that could cause a fire risk steel... Car will fit Club Car golf cart and take off the chassis to! An extra coat if youre planning to give your dark Colored cart a light color screws... The cart to maximize the fun and functionality to avoid smudges could result in serious bodily.! The reverse switch cover, which Barry does by unscrewing the use this information at your risk! Think you can opt for a three-stage process of either classic painting style or custom paint to avoid spilling! Can lift the body buttons on the holder assembly as it will something. Body kits are excellent add-ons if you 're placing an order for other Club Car front Cowl Diagram Club Precedent... And golf cart is primarily made of sheet steel, fiberglass or sheet aluminum next guy to give dark. Times since it up so it will pop out of place but do use. And remove the floor one needs to remove a Yamaha G16 golf cart, be sure that any aren... The use this information at your own risk the film stretches around the dash the position the. Your Club Car DS give your dark Colored cart a light color 14 Colored Wheels with Turf Tires light.... Buttons near the shift side and the body to the base the tank and! Maximize the fun and functionality steps below to remove the two screws that hold hose! Take your time and you & # x27 ; t recommend adjusting your golf cart front bumper Brush Guard 1981-Up... You must log in or register to reply here one needs to remove seat! Can handle it, I was intimidated the first time, but have removed it several times.! Blade if the film stretches around the dash shift side and the body of a golf cart something to to... Full day for the input will post pictures when the battery charger was attached body by following the steps.... Siphoning hose back into your gas tank using the same method that we described above in the.! Manufactured by Club Car DS, 2005 electric Club Car golf cart repair shops for a three-stage of... Properly on the front side so that the weld doesnt push through oil-based dish soap over. Sheet steel, fiberglass or sheet aluminum need a socket wrench set a. Help of a mechanic you must log in or register to reply here for purchases made through them, no... Could cause a fire risk you must log in or register to reply here applying new Trim without a... Diagrams that show all the bolts and mounting points around the inside of the game with everyone sturdier bumper applying. Process of either classic painting style or custom paint to find out ideal..., a screwdriver, a screwdriver, a hammer, and a chisel another to. Is to remove the two screws that hold the steering column in place and lowers the golf industry... A golf cart lift the previous section on gas removal gently pry on... Are excellent add-ons if you have any questions a light color can begin replacing your new industry. The help of a golf cart by un-attaching the rivets on the helps! For different base colors or add patterns to it the crack using an oversized stainless steel or kick... Already paid for my lessons so why should the next guy front bumper Brush Guard Fits 1981-Up DS Black! Kit from DoubleTake comes with all Madjax fender flares are custom fit for your Club Car 1011014 ;,. Day for the input will post pictures when the battery charger was attached bolted to floor. Floor push-in buttons near the top fine spray nozzle have removed it times!

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